U-PACK specializes in high-speed, low-residual-oxygen turnkey filler and packaging lines for canned milk powder and infant formula.
Our complete overall solution covers both primary processing and secondary packaging, with core machinery including but not limited to: empty can depalletizer, empty can cleaning machine, UV sterilization tunnel for empty cans,can lid feeding and UV sterilization tunnel, vacuum powder filler, nitrogen flush seamer, laser coder, X-ray inspection machine, flip-top capper, robotic case packer, robotic palletizer and automated pallet warehouse system.
We offer flexible cooperation: full turnkey line integration, or standalone secondary packaging equipment for customers with existing filling equipment.This line is engineered for precise residual oxygen control to extend product shelf life, designed to meet CE compliance and HACCP food hygiene requirements. All layouts and configurations can be customized according to your URS and factory site conditions.
We provide flexible supply options: full turnkey primary + secondary packaging line integration, secondary packaging packages for existing filling lines, or individual standalone machines on request.
U-PACK supplies robotic, magnetic empty can depalletizers and other custom models for dairy powder lines to fit different speeds and automation levels.
The robotic unit picks full can layers with interlayer sheets to cut labor and reduce damage. Laser ranging is optional for precise positioning.Magnetic depalletizers are available to prevent scratches on cans.
Customized solutions based on can specifications are supported.All models integrate smoothly with filling, seaming and end-of-line packaging for turnkey projects.
This empty can cleaning machine removes iron particles and dust inside cans through a reliable sequence of pre-treatment processes.
It consists of can turnover, demagnetization, clean air blowing, dust extraction, can conveying and magnetic vertical lifting modules.
Ionized air static elimination is available as an optional upgrade for coated cans and high-cleanliness requirements.
This tunnel delivers UVC surface decontamination for empty cans prior to filling, suitable for sterile workshop incoming can treatment.
It is equipped with high-intensity germicidal UVC lamps from Heraeus, Germany.
The lamp assembly features burst-resistant protection, anti-collision and anti-drop structure, dedicated cooling system and lamp service-life reminder.
This integrated system delivers automatic feeding, lifting, UVC surface decontamination and steady conveyance for can ends.
It consists of can ends feeding unit, can ends elevator, can ends UVC sterilization tunnel and sanitary can ends conveyor.
It maintains hygienic handling of lids prior to capping, complying with strict infant formula production standards.
Built for high hygienic powder packaging applications, this in-line vacuum filling unit supports a wide range of milk-based nutritional powders including infant formula and special medical nutrition, with a maximum throughput of 180 cpm.
Compared with standard auger filling solutions, the vacuum filling configuration has no moving parts that come into contact with powder.This design eliminates contamination hazards and avoids powder breakdown during filling.
The Vacuum Gassing Seaming system is designed to provide a next level solution for the modified atmosphere packaging of infant formula and special medical formula powders.
The vacuum, gassing and seaming process separates the operations of a traditional vacuum gassing seamer into two distinct stages. Firstly, air is evacuated from the filled can and replaced with an inert N2/CO2 gas mix before moving onto the single seaming station. All operations are carried out in a low oxygen environment to ensure very low levels of RO are achieved in the sealed can.
It includes servo-driven screwing unit for cans feeding, laser printing, code verification and rejection unit.
Features
1)Compact design for integrating multi-functions on one machine
2)Quickly change over for various size products.
3)Servo-driven to ensure better stability during high-speed transportation.
Meet the challenge of detecting foreign objects anywhere in cans and bottles with the Sideshoot X-Ray Inspection System. This high speed, high performance horizontal x-ray beam (back to front) system provides single beam x-ray inspection for tall, upright packages and includes software specifically tailored to detect objects in all regions of cans and bottles. The system is designed to use an existing conveyor to reduce cost and floor space. The system meets HACCP requirements and can be upgraded to meet IP69K washdown specifications.
Each can is holded by magnetic holder which is driven by servo motors seperately. The visual system detects the relative position between the confirmed point on the can and the cover, transmits the information to the PLC, and then the can bottom holder rotates the can to reach the correct position for pressing high cover according to the requirement on the URS document.
The robotic case packer is specially designed for case packaging for canned milk powder with the following features:
1) The fixture could pick and place 4 groups cans per cycle which improve the capacity greatly.
2) "ABB" or "KUKA" robot to ensure the stable performance of the system.
3) It could fulfill placing cans and partitions into the case on one machine
The palletizing system consists of robotic palletizer, pallet supplying machine, pattern forming section and pallet conveyor. It has the following advantages.
1) Space saving
2) Flexible for various palletizing requirements
3) Picking cases or pallets by one specially designed fixture
We provide one-stop automated warehousing solution which could satisfy the demand of all links in the supply chain, such as receiving ,warehousing, replensishment, picking,packaging and delivery.
The automated warehousing system includes the following parts:
1) Racking system
2) Chain conveying and roller conveying system
3) Stacker crane
4) PLC control system
5) WMS and WCS
Our main products include automatic case packer, wraparound case packer, blister packaging machine, cartoner, palletizer, automated warehousing system, AS & RS, etc.
